24 Meters Continuous Clean Room Panel Production Line

Main Technical Parameters of the Production Line

Specifications of Clean Room Panels:

1.1 Panel Types (Final types subject to customer confirmation):

1.2 Production Line Specifications:

Production Line Speed: 3–8 m/min (adjustable)

Total Line Length: Approximately 135 m

Effective Double-Conveyor Length: 24 m

Control Method: Imported PLC control system

Total Installed Power: Approximately 440 kW (including electric heating power)

Power Supply: 380V / 3-phase / 50 Hz

Control Voltage: 24 V / 110 V / 220 V

Air Source Pressure: 0.7 MPa, 3 m³/min (to be provided by the factory)

Panel Width: 980/1180 mm (Standard)

Panel Thickness: 50/75/100 mm

Panel Length: Customized production

Steel Sheet Thickness: 0.4–0.6 mm galvanized color-coated steel sheet (specialized for clean room panels)

Steel Sheet: Color-coated sheet / Galvanized sheet / Stainless steel sheet

Core Material: Rock wool / Glass-magnesium rock wool / Silicon rock / Hollow glass-magnesium paper honeycomb / Aluminum honeycomb

Side Steel Strips: Steel strips on all four sides

Installation Method: Male-female groove or middle-aluminum strip splicing

Production Workflow

Panel feeding area → Panel glue spraying → Panel flipping and laminating →
Glass-magnesium board gantry feeding → Glass-magnesium board glue spraying → Upper glass-magnesium board placement →
Bottom board feeding area → Bottom board glue spraying → Border placement / Glass-magnesium board placement / Rock wool placement →
Panel flipping and laminating → 24-meter conveyor machine (insulation) → Stacking

Product Features

The clean room panel continuous production line integrates mechanical, electrical, and hydraulic systems into a fully automated continuous production line composed of multiple units. This production line adopts advanced domestic and international roll-forming technology, conveying technology, CNC servo control technology, variable frequency vector control technology, hydraulic control technology, and automatic stacking technology. Key features of the production line include:

High Degree of Automation: The machine utilizes a comprehensive set of self-developed computer-integrated control technologies, including CNC servo control, variable frequency vector control, and hydraulic control. It implements distributed integration and centralized control of all individual units, ensuring constant and uniform operation across all functional sections, thereby enabling fully automated production.

High Production Efficiency: The production speed can reach 3–8 m/min (infinitely adjustable based on panel forming requirements), with an annual production capacity of up to 800,000.00 square meters.

Easy Operation: Using comprehensive computer-integrated control technology and a human-machine interface (HMI), operators simply input the required operational parameters for each functional section and the panel cutting length (once all raw materials and production preparations are ready) to initiate automatic production.

Low Production Cost: With the high level of automation, the entire production line requires only 12–16 operators to complete the entire production process and maintain normal equipment operation. The high-efficiency production forming speed significantly reduces production management and labor costs.

Cost-Effective Investment: The technical performance indicators of this production line meet the advanced levels of similar foreign products. It can fully replace imports while being priced far lower than comparable foreign equipment, saving substantial foreign exchange for the country and providing significant investment savings for customers.

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